Disc-shaped rotors
Vertical balancing machines for disc-shaped rotors are the perfect solution for every application, such as production of pulleys, flywheels and more, with a modern, ergonomic design, providing fast and flexible automated balancing for maximum efficiency for small and large series.
Precise unbalance determination and correction in series production
High-precision balancing technology for disc-shaped rotors Our automatic balancing solutions for disc-shaped rotors offer precise, efficient series production. They correct unbalances in flywheels, pulleys, gears, clutches, torque converter and hybrid rotors as well as brake discs quickly and reliably. Whether manually or fully automatically, by drilling, milling or other processes, the systems are flexible, quick to change and designed for small to large batch sizes. High accuracy, short set-up times and easy integration into production lines set new standards in quality and productivity
Distec – Precise unbalance determination in one or two planes Distec is a versatile, automatic balancing machine for disc-shaped rotors such as flywheels, dual-mass flywheels, pulleys, vibration dampers, gears, couplings, torque converter components and hybrid rotors. It centers in the bore, measures the unbalance in one or two planes and corrects by vertical or horizontal drilling with flexibility and is quick to convert. Loading is carried out manually via a pneumatically opening windscreen or automatically via loading gantry, pallet belt or robot.
SVM - High-precision solutions for unbalance measurement and correction
For fully automatic machines for fast, precise unbalance correction of disc-shaped rotors:
SVM 150 is ideal for series production of small to medium batch sizes with precise clamping, unbalance measurement in one plane, correction by drilling or additional methods and flexibly adaptable to different rotors.
SVM 450 is for milling and levelling without its own axle, e.g. brake discs, and is a heavy-duty milling unit with automatic transport capability and fast changeover and precise corrections in series and mixing runs. Both systems are flexible, efficient and adaptable to different rotor types.
Your advantages at a glance: precision, efficiency and flexibility in balancing disc-shaped rotors Discover why our machines are the optimal solution for fast, precise and space-saving production of disc-shaped rotors.
Easy integration into the production line
All models can be seamlessly daisy-chained for efficient, automated production.
Space-saving design and easy installation
Convincing due to compact design, no foundation requirement and fast commissioning
Flexible balancing options
Options for fully automatic unbalance compensation through drilling, milling, welding, or riveting, ensuring high precision and efficiency
High measurement accuracy and digital data processing
Precise measurement results thanks to modern measuring systems and supported by digital data processing for optimal control
Flexible loading and operation
Manual loading and unloading is possible on all machines and the SVM 450 also offers automatic loading and unloading for higher productivity.
Ergonomic operating concept and individual adjustment
User-friendly operation, suitability for axial or radial compensation, and special solutions such as crane hooks for easy handling
Automatic balancing machines for disc-shaped rotors Fully automatic machines providing flexibility for measuring and precise balancing solutions for rotors, such as brake discs, brake drums, or flywheels, and more, and ideal for series production.
Disc-shaped rotors
Vertical
Horizontal
1-level
2-level
Semi-automatic
Fully automatic
Distec
Distec is a fully automatic solution for the precise balancing of rotors such as flywheels, dual-mass flywheels, pulleys, and more. Rotors are mounted in the centering bore, and the unbalance is measured in one or two planes. Balancing is performed depending on the workpiece by vertical or horizontal drilling quickly and user-friendly.
It offers manual or automatic loading, short delivery times, compact design, easy commissioning without a foundation, and maximum measuring accuracy. The ergonomic design, the ability to set up for axial or radial balancing, and the “crane hook solution” make the Distec the ideal solution for flexible series production.
- Maximum rotor weight: up to 30 kg (expandable to 70 kg)
- Maximum rotor diameter: up to 500 mm
- Maximum rotor height: up to 150 mm
- Balancing speed: 600 – 1000 min-1
- Options: Interface for automation, chip extractor, double drill spindle, static/dynamic measurement
Disc-shaped rotors
Fully automatic
Semi-automatic
Single level
150 SVM, 151 SVM, 350 SVM, 550 SVM
SVM 150 is a fully automatic machine for measuring and correcting unbalance in disc-shaped rotors such as flywheels, brake drums, or gear wheels in one plane. It can be flexibly converted to different rotors by replacing workpiece-dependent parts.
Balancing is achieved by axial or radial drilling, polar or in components. For larger unbalances, several holes can be drilled, and other processes such as milling or riveting are also available as options. With an integrated high-performance drilling unit, freely programmable control, and digital data processing, it offers maximum precision. Loading can be done manually or automatically and is ideal for series production.
- Maximum rotor weight: 100 kg
- Maximum rotor diameter: 600 mm
- Maximum rotor height: 200 mm
- Balancing speed: 800 min-1
- Drilling capacity in St 60: 8 – 28 mm
Disc-shaped rotors
Fully automatic
Single level
450 SVM, 452 SVM, 453 SVM, 454 SVM
SVM 450 is a fully automatic machine for measuring and milling unbalances in rotors such as brake discs, brake drums, or flywheels. It processes rotors in batch sizes or in mixed batches and can be easily adapted to different types.
Balancing is achieved by polar or radial milling. For larger unbalances, rotors are swiveled to increase the balance. Equipped with a high-performance milling unit, NC axes, automatic height adjustment (optional), and a swiveling rotary table, it ensures precise, efficient balancing.
Thanks to digital control, automated loading and unloading, and interfaces, the machine is ideal for series production. Without hydraulics, it offers high positioning accuracy and reliable results.
- Maximum rotor weight: 50 kg
- Maximum rotor diameter: 400 mm
- Maximum rotor height: 130 mm
- Balancing speed: 800 min-1
Design & planning for your production We support you in the development and planning of your systems for the precise production of drive shafts – from the idea to series production.
Worth knowing Facts and figures about our automatic balancing machines for disc-shaped rotors
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Technical details
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Distec:
Distec Rotor weight, max. [kg] 1) 30 Rotor diameter, max. [mm] 500 Rotor height, max. [mm] 150 Measurement uncertainty [gmm] 2) 4 Machine Width [mm] 1200 Depth [mm] 2700 Height [mm] 1800 1) Rotor plus adapater
2) Scattering part of the measurement uncertainty
150 SVM, 151 SVM, 350 SVM, 550 SVM:
150 SVM 151 SVM 350 SVM 550 SVM Unbal. corr. bydrilling, vertical · Unbal. corr. bydrilling, horizontal · Unbal. corr. by welding (medium frequency) optional Unbal. corr. by punching · Numerical depth control · Automatic change over · · · · Weight, max. [kg] 2) 5 – 100 5 – 100 5 – 100 5 – 100 Diameter, max. [mm] 240 – 600 240 – 600 240 – 600 240 – 600 Height, max. [mm] 10 – 200 10 – 200 10 – 200 10 – 200 Balancing speed [min-1] 800 800 800 800 Drilling performance St 60 [mm] 8 – 28 8 – 28 – – Measuring uncertainty [gmm] 1) 2 – 20 2 – 20 2 – 20 2 – 20 Cycle time [s] 3) 25 25 25 25 Air pressure [kPa] 500 500 500 500 Machine Lenght [mm] 4) 3400 3400 3400 3400 Width [mm] 4) 1500 1500 1500 1500 Height [mm] 4) 2400 2400 2400 2400 1) Acc. To DIN 1319, 95% probability, workpiece-dependent
2) Rotor plus adapter
3) Depending on initia unbalance, correction geometry, cutting data and operator
4) data non-binding, depending on respective equipment
450 SVM, 452 SVM, 453 SVM, 454 SVM:
450 SVM 452 SVM 453 SVM 454 SVM Combined measuring / correction station · · separate measuring / correction station · · Separate correction station · Transport unit with 2 servo axes · · · Power chuch with NC champing technology, stroke 55/85 mm · · · · Manual loding · Automatic loading · · · Weight, max. [kg] 2) 50 50 50 50 Diameter, max. [mm] 400 400 400 400 Height, max. [mm] 130 130 130 130 Balancing speed [min-1] 800 800 800 800 Measuring uncertainty [gmm] 1) 2 – 10 2 – 10 2 – 10 2 – 10 Cycle time [s] 3) 35 25 18 12 Air pressure [kPa] 600 600 600 600 Machine Width [mm] 4) 2500 3900 400 400 Depth [mm] 4) 1630 1900 2500 2500 Height [mm] 4) 2200 2500 2500 2500 1) Acc. To DIN 1319, 95% probability, work-piece dependent
2) Rotor plus adapter
3) Depending on initial unbalance, correction geometry, cutting data and operator
4) Data non-binding, depending on respective equipment -
Applications
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Distec
The Distec is a versatile automatic balancing machine for disc-shaped rotors such as flywheels, dual-mass flywheels, pulleys, vibration dampers, gears, clutches, torque converter and hybrid rotors. The rotors are clamped in the centering hole, and the unbalance is measured in one or two planes. The compensation is carried out by vertical or horizontal drilling whereby the changeover is simple and user-friendly depending on the workpiece.
The machine offers both manual and automatic loading. Manually is via a pneumatically opening front window, and automatically is via a loading portal, pallet conveyor, or robot. This makes the Distec the flexible solution for precise, efficient balancing in series production.
150 SVM, 151 SVM, 350 SVM, 550 SVM:
The machine measures and corrects the unbalance of disc-shaped rotors such as flywheels, dual-mass flywheels, brake drums, gears, clutch plates, fans, and more, all in one plane. It can be used flexibly in series production and can be quickly converted to different rotors by replacing workpiece-dependent parts and using rotor type files.
The unbalance compensation is carried out by axial or radial drilling, polar or in components. Optionally, processes such as milling, welding, riveting, or punching can be integrated. The compensation units can be flexibly adapted and adapted to the respective rotor
450 SVM, 452 SVM, 453 SVM, 454 SVM:
The machine measures and mills the unbalance compensation for disc-shaped rotors without their own axis, such as brake drums, flywheels or brake discs, in one plane. It is flexible for series production and can be quickly converted to different types of balancing bodies, for example, by replacing workpiece-dependent parts. Rotors can be processed in single batch sizes or in a mix.
The unbalance compensation is carried out by polar or radial plunge milling. In the case of larger unbalances, the rotors are swivelled to increase the compensation amount and ensure precise correction.
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Construction
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Distec
The machine consists of a vertical balancing machine with an attached, automatically operating drilling unit. The tensioning of the balancing bodies on the balancing machine is carried out by means of a spring-force-operated receptacle that is pneumatically relaxed. It can be erected without a foundation and is suitable for axial or radial compensation of unbalance.
150 SVM, 151 SVM, 350 SVM, 550 SVM:
Fully automatic single-station machine with integrated high-performance drilling unit with freely programmable control with fault diagnosis and status display:
- Clamping of the balancing bodies on the balancing machine is through a precision pick-up with pneumatic decocking device.
- Absorption of the drilling pressure is via a counter holder, which is in contact with the underside of the workpiece during drilling.
- Unbalance determination, compensation value calculation, and compensation control is performed by a PC measuring device.
- Loading of the machine is done manually or optionally by means of a handling system and corresponding conveyor technology.
450 SVM, 452 SVM, 453 SVM, 454 SVM:
Fully automatic machines with high-performance milling unit, horizontal feed axis, automatic height adjustment (option), swiveling rotary table and NC-controlled power chuck to absorb the milling forces during unbalance compensation:
- Multi-station design with integrated transport device
- Freely programmable control with error diagnosis using PROTOOL and Pro-Agent
- Clamping of the balancing weights by means of precision mounting with pneumatic release device
- Unbalance detection, balance value calculation, and control using an industrial PC-based measuring device
- Transport is controlled by two servo axes with one for lifting and one for rotation — This achieves a very high level of positioning accuracy.
- Manual or automatic loading and unloading of the machine
CAB 950
The measuring device for series production with simple operation, highly accurate measurement data acquisition and precise compensation calculation.
Precise mechanics and measurement technology
CAB 950 is not just a measuring device, but an intuitive human-machine interface (HMI) with easy access to all the functions you need in production, from optimal compensation calculation to precise compensation control, to static process functions and modern CAB measurement technology, for maximum precision in unbalance compensation.
Variety of functions for maximum accuracy
Numerous standard functions ensure even greater accuracy when balancing disc-shaped rotors: for example, Polar-optimized compensation, environmental disturbance measurement and many more.
Support for quality management
CAB 950 offers online statistics with unbalance and process analysis and a certified Q-DAS interface (AQDEF) for your quality management.
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