Seminar program 2012 for Balancing and Diagnostic Systems
In 2012 ou may profit from a price advantage of EUR 210,- if you book our seminar 101 "Basics" together with seminar 102 "Advanced course"
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Basic seminars (description)
DurationDays
Feeper person
*Ind.
January
February
March
April
June
September
November
101
Balancing of rigid rotors - Basics
(in german language)
Target group Participants who need basic knowledge and skills for standard balancing processes, to assess balancing methods and use balancing machines efficiently. The seminar is basis for all who have to deal with balancing. These are typically operators, foremen, design engineers, technologists, production planning staff, quality assurance staff ..., in short, all who need fundamentals of balancing, or who wish to brush up their knowledge, and even staff members who are only rarely faced with balancing problems.
Required qualifications
Basic knowledge of physical and mathematical principles
Duration
3 days
Possible combination of courses
These courses are often followed by an advanced course (102), so that both courses can be booked together. A useful hint: Booking the two courses en-bloc will save you EUR 210.-
Type of training Theoretical introduction and hands-on exercises in small groups. Level: easy .. medium
Topics
Fundamental concepts:
- Balancing
- Unbalance
- Eccentricity
- Rotation, centrifugal force
Balancing of rigid rotors - Basics
(in german language)
Target group Participants who need basic knowledge and skills for standard balancing processes, to assess balancing methods and use balancing machines efficiently. The seminar is basis for all who have to deal with balancing. These are typically operators, foremen, design engineers, technologists, production planning staff, quality assurance staff ..., in short, all who need fundamentals of balancing, or who wish to brush up their knowledge, and even staff members who are only rarely faced with balancing problems.
Required qualifications
Basic knowledge of physical and mathematical principles
Duration
3 days
Possible combination of courses
These courses are often followed by an advanced course (102), so that both courses can be booked together. A useful hint: Booking the two courses en-bloc will save you EUR 210.-
Type of training Theoretical introduction and hands-on exercises in small groups. Level: easy .. medium
Topics
Fundamental concepts:
- Balancing
- Unbalance
- Eccentricity
- Rotation, centrifugal force
Demonstrations and practical exercises on state-of-the art balancing machines
3
EUR 1.330,00
101
Balancing rigid rotors - Basics
(English)
Target group Participants who need basic knowledge and skills for standard balancing processes, to assess balancing methods and use balancing machines efficiently. The seminar is basis for all who have to deal with balancing. These are typically operators, foremen, design engineers, technologists, production planning staff, quality assurance staff ..., in short, all who need fundamentals of balancing, or who wish to brush up their knowledge, and even staff members who are only rarely faced with balancing problems.
Required qualifications Basic knowledge of physical and mathematical principles
Duration 3 Days
Possible combination of courses These courses are often followed by an advanced course (102), so that both courses can be booked together. A useful hint: Booking the two courses en-bloc will save you EUR 210.-
Type of training Theoretical introduction and hands-on exercises in small groups. Level: easy .. medium
Topics
Fundamental concepts:
- Balancing
- Unbalance
- Eccentricity
- Rotation, centrifugal force
Target group Participants who need basic knowledge and skills for standard balancing processes, to assess balancing methods and use balancing machines efficiently. The seminar is basis for all who have to deal with balancing. These are typically operators, foremen, design engineers, technologists, production planning staff, quality assurance staff ..., in short, all who need fundamentals of balancing, or who wish to brush up their knowledge, and even staff members who are only rarely faced with balancing problems.
Required qualifications Basic knowledge of physical and mathematical principles
Duration 3 Days
Possible combination of courses These courses are often followed by an advanced course (102), so that both courses can be booked together. A useful hint: Booking the two courses en-bloc will save you EUR 210.-
Type of training Theoretical introduction and hands-on exercises in small groups. Level: easy .. medium
Topics
Fundamental concepts:
- Balancing
- Unbalance
- Eccentricity
- Rotation, centrifugal force
Demonstrations and practical exercises on state-of-the art balancing machines
3
upon request
102
Balancing of rigid rotors - Advanced course
(in german language)
Target group Participants who need advanced knowledge of balancing to define suitable balancing procedures, assess currently employed methods, recognise typical errors, use the capabilities of balancing machines more efficiently and generally optimise the balancing process as a whole.
The seminar is suitable for staff like machine operators, who shall become competent and responsible partners in production, foremen, design engineers, technologists, development engineers, production planning staff .. and staff members with responsibility for customer and supplier relations in connection with balancing.
Required qualifications Attendance at the seminar 101 - Basics or equivalent knowledge of balancing.
Duration
2 days
Possible combination of courses These courses are often preceded by a basic course (101), so that both courses can be booked together.
Type of training
Theoretical background and hands-on exercises in small groups. Level: medium A useful hint: Booking the two courses en-bloc will save you EUR 210.-
Subjects
Deviations in balancing: categories, recognition and treatment
Composite rotors
Special balancing methods:
- Balancing by indexing
- Full or half-key compensation
Balancing tolerances:
- Distribution to the balancing planes
- Alternatives to quality grades
Checking the residual unbalance, both at the supplier's and the customer's site
State of the Rotor (constant or variable), behaviour at varying speeds
Demonstration and practical exercises on state-of-the art balancing machines
Balancing of rigid rotors - Advanced course
(in german language)
Target group Participants who need advanced knowledge of balancing to define suitable balancing procedures, assess currently employed methods, recognise typical errors, use the capabilities of balancing machines more efficiently and generally optimise the balancing process as a whole.
The seminar is suitable for staff like machine operators, who shall become competent and responsible partners in production, foremen, design engineers, technologists, development engineers, production planning staff .. and staff members with responsibility for customer and supplier relations in connection with balancing.
Required qualifications Attendance at the seminar 101 - Basics or equivalent knowledge of balancing.
Duration
2 days
Possible combination of courses These courses are often preceded by a basic course (101), so that both courses can be booked together.
Type of training
Theoretical background and hands-on exercises in small groups. Level: medium A useful hint: Booking the two courses en-bloc will save you EUR 210.-
Subjects
Deviations in balancing: categories, recognition and treatment
Composite rotors
Special balancing methods:
- Balancing by indexing
- Full or half-key compensation
Balancing tolerances:
- Distribution to the balancing planes
- Alternatives to quality grades
Checking the residual unbalance, both at the supplier's and the customer's site
State of the Rotor (constant or variable), behaviour at varying speeds
Demonstration and practical exercises on state-of-the art balancing machines
Target group Participants who need advanced knowledge of balancing to define suitable balancing procedures, assess currently employed methods, recognise typical errors, use the capabilities of balancing machines more efficiently and generally optimise the balancing process as a whole.
The seminar is suitable for staff like machine operators, who shall become competent and responsible partners in production, foremen, design engineers, technologists, development engineers, production planning staff .. and staff members with responsibility for customer and supplier relations in connection with balancing.
Required qualifications Attendance at the seminar 101 - Basics or equivalent knowledge of balancing.
Duration
2 days
Possible combination of courses These courses are often preceded by a basic course (101), so that both courses can be booked together.
Type of training
Theoretical background and hands-on exercises in small groups. Level: medium A useful hint: Booking the two courses en-bloc will save you EUR 210.-
Subjects
Deviations in balancing: categories, recognition and treatment
Composite rotors
Special balancing methods:
- Balancing by indexing
- Full or half-key compensation
Balancing tolerances:
- Distribution to the balancing planes
- Alternatives to quality grades
Checking the residual unbalance, both at the supplier's and the customer's site
State of the Rotor (constant or variable), behaviour at varying speeds
Demonstration and practical exercises on state-of-the art balancing machines
Target group Participants who need advanced knowledge of balancing to define suitable balancing procedures, assess currently employed methods, recognise typical errors, use the capabilities of balancing machines more efficiently and generally optimise the balancing process as a whole.
The seminar is suitable for staff like machine operators, who shall become competent and responsible partners in production, foremen, design engineers, technologists, development engineers, production planning staff .. and staff members with responsibility for customer and supplier relations in connection with balancing.
Required qualifications Attendance at the seminar 101 - Basics or equivalent knowledge of balancing.
Duration
2 days
Possible combination of courses These courses are often preceded by a basic course (101), so that both courses can be booked together.
Type of training
Theoretical background and hands-on exercises in small groups. Level: medium A useful hint: Booking the two courses en-bloc will save you EUR 210.-
Subjects
Deviations in balancing: categories, recognition and treatment
Composite rotors
Special balancing methods:
- Balancing by indexing
- Full or half-key compensation
Balancing tolerances:
- Distribution to the balancing planes
- Alternatives to quality grades
Checking the residual unbalance, both at the supplier's and the customer's site
State of the Rotor (constant or variable), behaviour at varying speeds
Demonstration and practical exercises on state-of-the art balancing machines
2
upon request
103
Highspeed balancing flexible rotors
(in german language)
Target group Participants who need knowledge of balancing of flexible rotors. They will learn to define suitable balancing methods, assess currently used methods and better determine the properties of their rotors and the capabilities of their balancing machines.
Required qualifications The seminar is directed not only at machine operators who need to gain the necessary expertise for this complex task, but at development and design engineers involved with balancing of flexible rotors as well as other staff members faced with this task.Good knowledge of the concepts of balancing rigid rotors, or attendance at our courses dealing with rigid rotors: 101 – Basic course
Duration 2 days
Type of training Theoretical principles, demonstrations and hands-on exercises.
Level: medium .. demanding
Subjects:
Brushing up on basic knowledge of balancing
Splitting of unbalance and decomposition into:
- Resulting unbalance
- Resulting moment
- Modal unbalance
Rotor state (constant, variable)
Bending modes, influence of bearings
Characteristics and structure of a rotor
High-speed balancing methods
Tolerances
Demonstrations and practical exercises on state-of-the art balancing machines
High-speed balancing of a flexible rotor
- manually- computer-aided
Highspeed balancing flexible rotors
(in german language)
Target group Participants who need knowledge of balancing of flexible rotors. They will learn to define suitable balancing methods, assess currently used methods and better determine the properties of their rotors and the capabilities of their balancing machines.
Required qualifications The seminar is directed not only at machine operators who need to gain the necessary expertise for this complex task, but at development and design engineers involved with balancing of flexible rotors as well as other staff members faced with this task.Good knowledge of the concepts of balancing rigid rotors, or attendance at our courses dealing with rigid rotors: 101 – Basic course
Duration 2 days
Type of training Theoretical principles, demonstrations and hands-on exercises.
Level: medium .. demanding
Subjects:
Brushing up on basic knowledge of balancing
Splitting of unbalance and decomposition into:
- Resulting unbalance
- Resulting moment
- Modal unbalance
Rotor state (constant, variable)
Bending modes, influence of bearings
Characteristics and structure of a rotor
High-speed balancing methods
Tolerances
Demonstrations and practical exercises on state-of-the art balancing machines
High-speed balancing of a flexible rotor
- manually- computer-aided
3
EUR 1.840,00
104
Statistics in balancing technology
(in german language)
Target group Engineers and technicians in volume production and in laboratories, involved in the statistical analysis of measured unbalance values. Quality assurance engineers and technicians, planning and conducting statistical acceptance procedures for balancing machines.
Engineers in design and production planning, who wish to get a general idea of the statistical evaluation of unbalance measurements.
Required qualifications Basic knowledge of balancing technology, or participation in the seminar 101 – Basics.
Duration 1 day
Type of training Theoretical background and examples. Level: medium
Topics
Brushing up on basic knowledge of balancing
Standard distribution:
- Fundamental principles
- Standard deviation
- Mean value.
Presentation of spectra as:
- Histogram
- Probability grid
Unsymmetrical distribution limited by zero on one side:
- Fundamentals, 2-dimensional distribution
- Presentation of spectra as
- Polar diagram
- Histogram
- Probability grid
- Weibull distribution
Practical application:
- Consistency measurements and measurement uncertainty
- Machine capability for characteristics with normal distribution and unsymmetrical distribution
- Statistical assessment of unbalance measurements
Statistics in balancing technology
(in german language)
Target group Engineers and technicians in volume production and in laboratories, involved in the statistical analysis of measured unbalance values. Quality assurance engineers and technicians, planning and conducting statistical acceptance procedures for balancing machines.
Engineers in design and production planning, who wish to get a general idea of the statistical evaluation of unbalance measurements.
Required qualifications Basic knowledge of balancing technology, or participation in the seminar 101 – Basics.
Duration 1 day
Type of training Theoretical background and examples. Level: medium
Topics
Brushing up on basic knowledge of balancing
Standard distribution:
- Fundamental principles
- Standard deviation
- Mean value.
Presentation of spectra as:
- Histogram
- Probability grid
Unsymmetrical distribution limited by zero on one side:
- Fundamentals, 2-dimensional distribution
- Presentation of spectra as
- Polar diagram
- Histogram
- Probability grid
- Weibull distribution
Practical application:
- Consistency measurements and measurement uncertainty
- Machine capability for characteristics with normal distribution and unsymmetrical distribution
- Statistical assessment of unbalance measurements
1
105
Quality assessment involume production by means of diagnostic systems
(in german language)
Introduction into new and efficient methods of performance and noise testing for quality in assurance in volume production.
Target group
All staff members interested in this subject, particularly staff working in planning, development, design, production and quality assurance of mass produced rotors.
Required qualifications
Basic knowledge of physical, mathematical and statistical concepts.
Duration
2 days
Subjects
Requirements for quality assurance in volume production
Measurement of signals and characteristic parameters:
- Selection or sensors and configuration of measuring equipment
- Attachment of acceleration sensors
- Vibration isolation
Feature identification by signal analysis:
- Time signal
- Spectrum
- Envelope
- Wavelets
Feature identification by modelling:
- Electric motors and parameter identification
Methods for specimen assessment:
- Creation of a diagnostic database as an interactive process;
- Distributions, separability analyses, sample quality
- Production support by statistical observation of
production processes
Quality assessment involume production by means of diagnostic systems
(in german language)
Introduction into new and efficient methods of performance and noise testing for quality in assurance in volume production.
Target group
All staff members interested in this subject, particularly staff working in planning, development, design, production and quality assurance of mass produced rotors.
Required qualifications
Basic knowledge of physical, mathematical and statistical concepts.
Duration
2 days
Subjects
Requirements for quality assurance in volume production
Measurement of signals and characteristic parameters:
- Selection or sensors and configuration of measuring equipment
- Attachment of acceleration sensors
- Vibration isolation
Feature identification by signal analysis:
- Time signal
- Spectrum
- Envelope
- Wavelets
Feature identification by modelling:
- Electric motors and parameter identification
Methods for specimen assessment:
- Creation of a diagnostic database as an interactive process;
- Distributions, separability analyses, sample quality
- Production support by statistical observation of
production processes
2
106
Handling vibration throughefficient process design
(in german language)
Objective
What is unbalance? Brief treatment of fundamental concepts
Characteristics of a number of typical rotors, special design features of these rotors.
Balancing in production – one-off rotors /small batches / large volumes
Determination of tolerances, drawing analysis
Capability in the balancing process, testing process and process capability
Planning of a balancing process, factors contributing to errors, influences resulting from adjacent processes
Target group
Staff with process responsibility, typically in middle management, production managers, quality managers, method planners, design engineers, section leaders, work schedulers etc.
Required qualifications
Sound knowledge of physical and technical principles
Experience in rotor design and in process design and supervision etc.
Type of seminar Theoretical background and fundamental principles
Demonstration on the test floor
Duration 2 days
Subjects
Fundamental concepts
- Unbalance
- Eccentricity
- Centrifugal force
- Types of unbalance
Consideration of various rotor characteristics
- Rotors having their own shafts
- Rotors without shafts of their own
- Rigid rotors – flexible rotors
- Assemblies
Balancing in production
- Correction possibilities
- Cycle times, one-off rotors, requirements for volume production
Determination of tolerances
- Different approaches
- Allowing for the rotor mounting condition
- Assessment of the unbalance of a complete assembly
Statistics in balancing
- Fundamental concepts
- Special features of the variable "Unbalance" in statistics
- Documentation of capability
Planning of a balancing step in production
Questions brought forth by the participants
- Brief answer, or
- Agreement on further action
Handling vibration throughefficient process design
(in german language)
Objective
What is unbalance? Brief treatment of fundamental concepts
Characteristics of a number of typical rotors, special design features of these rotors.
Balancing in production – one-off rotors /small batches / large volumes
Determination of tolerances, drawing analysis
Capability in the balancing process, testing process and process capability
Planning of a balancing process, factors contributing to errors, influences resulting from adjacent processes
Target group
Staff with process responsibility, typically in middle management, production managers, quality managers, method planners, design engineers, section leaders, work schedulers etc.
Required qualifications
Sound knowledge of physical and technical principles
Experience in rotor design and in process design and supervision etc.
Type of seminar Theoretical background and fundamental principles
Demonstration on the test floor
Duration 2 days
Subjects
Fundamental concepts
- Unbalance
- Eccentricity
- Centrifugal force
- Types of unbalance
Consideration of various rotor characteristics
- Rotors having their own shafts
- Rotors without shafts of their own
- Rigid rotors – flexible rotors
- Assemblies
Balancing in production
- Correction possibilities
- Cycle times, one-off rotors, requirements for volume production
Determination of tolerances
- Different approaches
- Allowing for the rotor mounting condition
- Assessment of the unbalance of a complete assembly
Statistics in balancing
- Fundamental concepts
- Special features of the variable "Unbalance" in statistics
- Documentation of capability
Planning of a balancing step in production
Questions brought forth by the participants
- Brief answer, or
- Agreement on further action
2
EUR 1.230,00
107
Field balancing and more...- Smart Balance
(in german language)
Objective Balancing of rotors in situ, use of the instrument's functions.
Gaining an insight into application conditions, understanding fundamental relationships.
Providing the necessary knowledge for solving typical balancing problems.
Target group Operators, foremen, section leaders, design engineers and other staff members
needing an introduction into the "world of field balancing", and
wishing to obtain a sufficient level of expertise to discuss the subject competently.
Required qualifications General understanding of physical and engineering principles.
Type of seminar The course provides participants with the necessary knowledge and deals with practical examples of application.
Hands-on experience with Smart Balancer
Duration 1 day
Subjects
Fundamental concepts:
- Reasons for balancing
- Definition of unbalance, vibration, frequency
- Assembly of rotor components and eccentricity
- Centrifugal force
- Types of unbalance
Field balancing:
- in 1 plane
- in 2 planes
- Special features such as optimisation balancing
Tolerances
- Unbalance
- Overall vibrations
Smart Balancer options
- Frequency analysis
- Run-up and run-down curves
Field balancing and more...- Smart Balance
(in german language)
Objective Balancing of rotors in situ, use of the instrument's functions.
Gaining an insight into application conditions, understanding fundamental relationships.
Providing the necessary knowledge for solving typical balancing problems.
Target group Operators, foremen, section leaders, design engineers and other staff members
needing an introduction into the "world of field balancing", and
wishing to obtain a sufficient level of expertise to discuss the subject competently.
Required qualifications General understanding of physical and engineering principles.
Type of seminar The course provides participants with the necessary knowledge and deals with practical examples of application.
Hands-on experience with Smart Balancer
Duration 1 day
Subjects
Fundamental concepts:
- Reasons for balancing
- Definition of unbalance, vibration, frequency
- Assembly of rotor components and eccentricity
- Centrifugal force
- Types of unbalance
Field balancing:
- in 1 plane
- in 2 planes
- Special features such as optimisation balancing
Tolerances
- Unbalance
- Overall vibrations
Smart Balancer options
- Frequency analysis
- Run-up and run-down curves
Reference to DIN ISO 10816
1
EUR 550,00
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Info
Field specific seminars
DurationDays
Feeper person
*Ind.
January
February
March
April
June
September
November
201
Balancing of Jet Engine Rotors and Gas Turbine Rotors
Target group Supervisors, machine operators, but also method planning personnel, production planners and even designers - all persons concerned with balancing of jet engines rotors and those who want to obtain information on today´s state of balancing technology for jet engine rotors.
Remark
The seminar is also suitable for low speed balancing industrial gas turbine rotors.
Required qualifications
Basic knowledge of balancing.
Combination Introduction or refreshing of knowledge by combining this seminar with seminar 101 - Balancing of rigid rotors - Basics - right before this seminar.
Duration
2 days
Subjects
Principles of rotor dynamics
Balancing procedures
Periodic checks
Balancing in one or two planes
Horizontal and vertical balancing machines
Tooling
Protective measures
Tolerances
Special procedures:
- Index balancing,
- dummy balancing,
- blade weighing
Balancing of Jet Engine Rotors and Gas Turbine Rotors
Target group Supervisors, machine operators, but also method planning personnel, production planners and even designers - all persons concerned with balancing of jet engines rotors and those who want to obtain information on today´s state of balancing technology for jet engine rotors.
Remark
The seminar is also suitable for low speed balancing industrial gas turbine rotors.
Required qualifications
Basic knowledge of balancing.
Combination Introduction or refreshing of knowledge by combining this seminar with seminar 101 - Balancing of rigid rotors - Basics - right before this seminar.
Duration
2 days
Subjects
Principles of rotor dynamics
Balancing procedures
Periodic checks
Balancing in one or two planes
Horizontal and vertical balancing machines
Tooling
Protective measures
Tolerances
Special procedures:
- Index balancing,
- dummy balancing,
- blade weighing
2
202
Balancing of rolls for paper and foil production plants
Target group Machine operators, foremen, design and method engineers and production planners involved in the balancing of rolls for paper and foil plants in manufacturing and overhauling processes.
Required qualifications
Knowledge of the balancing of rigid rotors, or participation in our courses dealing with balancing of rigid rotors: 101 - Basic course and 102 - Advanced course.
Duration
2 days
Subjects
General principles
Balancing of rigid rotors
Dynamics of elastic rotors
High-speed balancing methods
Permissible residual unbalances
1f-eccentricity
2f-eccentricity
Requirements to be fulfilled by the balancing machine.
Balancing of rolls for paper and foil production plants
Target group Machine operators, foremen, design and method engineers and production planners involved in the balancing of rolls for paper and foil plants in manufacturing and overhauling processes.
Required qualifications
Knowledge of the balancing of rigid rotors, or participation in our courses dealing with balancing of rigid rotors: 101 - Basic course and 102 - Advanced course.
Duration
2 days
Subjects
General principles
Balancing of rigid rotors
Dynamics of elastic rotors
High-speed balancing methods
Permissible residual unbalances
1f-eccentricity
2f-eccentricity
Requirements to be fulfilled by the balancing machine.
2
203
Balancing of rotors in the textile industry
Target group
Machine operators, foremen, design engineers, method engineers and production planners involved in the balancing of rotors of machines for the manufacture of synthetic fibres in production and overhauling processes.
Required qualifications
Knowledge of the balancing of rigid rotors, or participation in our courses dealing with balancing of rigid rotors: 101 - Basic course and 102 - Advanced course..
Duration 2 days
Subjects
General principles
Balancing of rigid rotors
Dynamics of elastic rotors
High-speed balancing methods
Permissible residual unbalances
Rotor types
Requirements to be fulfilled by the balancing machine.
Target group
Machine operators, foremen, design engineers, method engineers and production planners involved in the balancing of rotors of machines for the manufacture of synthetic fibres in production and overhauling processes.
Required qualifications
Knowledge of the balancing of rigid rotors, or participation in our courses dealing with balancing of rigid rotors: 101 - Basic course and 102 - Advanced course..
Duration 2 days
Subjects
General principles
Balancing of rigid rotors
Dynamics of elastic rotors
High-speed balancing methods
Permissible residual unbalances
Rotor types
Requirements to be fulfilled by the balancing machine.
2
204
Quality assurance by balancing of internal combustion engines in volume production
Target group
Methods and design engineers in large volume production of internal-combustion engines, who wish to get information about balancing and efficient unbalance correction and the appropriate solutions.
In addition to the basic concepts of mass correction of crank gears, specific balancing conditions will be dealt with. The participants will become acquainted with all basic knowledge required for assessment of the construction of crank gears, and they will learn about balancing- specific requirements.
Rotating and oscillating engine components and their overall structure will be taken into account. Possible solutions for balancing will be shown.
Required qualifications Basic knowledge of balancing, or participation in the course dealing with balancing of rigid rotors 101 – Basic course.
Combination We recommend to book this course together with the course 104 Statistics in balancing technology.
Duration 2 days
Subjects
Fundamental concepts of balancing technology
Unbalance measurement
Fundamental principles of the crank gear
Introduction to unbalance statistics
Unbalance tolerances and errors
Internal mass correction of crank gears
Balancing of crank shafts
Mass centering
Balancing of disc-shaped rotors
Taking into account of oscillating masses
Recommended mass tolerances
Coordination of tolerances in case of subassemblies
Quality assurance by balancing of internal combustion engines in volume production
Target group
Methods and design engineers in large volume production of internal-combustion engines, who wish to get information about balancing and efficient unbalance correction and the appropriate solutions.
In addition to the basic concepts of mass correction of crank gears, specific balancing conditions will be dealt with. The participants will become acquainted with all basic knowledge required for assessment of the construction of crank gears, and they will learn about balancing- specific requirements.
Rotating and oscillating engine components and their overall structure will be taken into account. Possible solutions for balancing will be shown.
Required qualifications Basic knowledge of balancing, or participation in the course dealing with balancing of rigid rotors 101 – Basic course.
Combination We recommend to book this course together with the course 104 Statistics in balancing technology.
Duration 2 days
Subjects
Fundamental concepts of balancing technology
Unbalance measurement
Fundamental principles of the crank gear
Introduction to unbalance statistics
Unbalance tolerances and errors
Internal mass correction of crank gears
Balancing of crank shafts
Mass centering
Balancing of disc-shaped rotors
Taking into account of oscillating masses
Recommended mass tolerances
Coordination of tolerances in case of subassemblies
Fit tolerances
Effects of residual unbalances
Influence of balancing on quality
2
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Info
Customized seminars
On site
LocationDarmstadt
*Ind.
January
February
March
April
June
September
November
301
Balancing on site with the customer's machines
Target groups
Machine operators, foremen, development and design engineers, method engineers and production planners involved in processes in which universal balancing machines are used - both horizontal and vertical.
Number of participants Depending on the type and number of balancing machines available and on the specific balancing task.
Duration e.g. 3 days, other durations by special agreement, depending on the subjects covered and the qualifications of the participants.
Subjects
Fundamental principles/theoretical aspects
similar to the courses described above - by arrangement, e.g. for a three-day course similar to course 101 Basics
Measuring equipment and capabilities of the universal balancing machines available on site
General balancing tasks, and specific aspects connected with balancing of the customer's rotors
Target groups
Machine operators, foremen, development and design engineers, method engineers and production planners involved in processes in which universal balancing machines are used - both horizontal and vertical.
Number of participants Depending on the type and number of balancing machines available and on the specific balancing task.
Duration e.g. 3 days, other durations by special agreement, depending on the subjects covered and the qualifications of the participants.
Subjects
Fundamental principles/theoretical aspects
similar to the courses described above - by arrangement, e.g. for a three-day course similar to course 101 Basics
Measuring equipment and capabilities of the universal balancing machines available on site
General balancing tasks, and specific aspects connected with balancing of the customer's rotors
Balancing process
Discussion of balancing methods used
Possibilities of improvement
X
302
Service for balancing machines
Target group
Machine operators, set-up personnel, foremen and maintenance staff of Schenck balancing machines.
Required qualifications
Basic knowledge of electronic measuring systems and basic knowledge of balancing (in accordance with course 101 Basics).
No. of participants
max. 6 persons
Duration approx. 4 days, other duration by agreement
Subjects
Basic principles of balancing technology - Refresher
Construction and working principle of unbalance measuring systems
Recognition, localisation and elimination of faults
Subjects, problems, targets, scope, time and fee and all other details by special agreement.
X
X
304
Quality assessment in volume production by means of diagnostic systems
Target group
Everybody who is interested in this subject, in particular employees in the fields of planning, development, design, manufacturing and quality assurance of products manufactured in volume production.
Required qualifications
Basic knowledge of physical, mathematical and statistical concepts.
Duration
2 days
Subjects
Requirements for quality assurance in volume production
Measurement of signals and characteristic parameters:
- Selection of sensors and configuration of measuring equipment
- Attachment of acceleration sensors
- Vibration isolation
Feature identification by signal analysis:
- Time signal
- Spectrum
- Envelope
- Wavelets
Feature identification by modelling:
- Electric motors and parameter identification
Methods for specimen assessment:
- Creation of a diagnostic data base as an interactive process;
- Distributions, separability analyses, sample quality
- Production support by statistical observation of the
production process
Other information
Place, date, seminar fee and all other details by arrangement.
Quality assessment in volume production by means of diagnostic systems
Target group
Everybody who is interested in this subject, in particular employees in the fields of planning, development, design, manufacturing and quality assurance of products manufactured in volume production.
Required qualifications
Basic knowledge of physical, mathematical and statistical concepts.
Duration
2 days
Subjects
Requirements for quality assurance in volume production
Measurement of signals and characteristic parameters:
- Selection of sensors and configuration of measuring equipment
- Attachment of acceleration sensors
- Vibration isolation
Feature identification by signal analysis:
- Time signal
- Spectrum
- Envelope
- Wavelets
Feature identification by modelling:
- Electric motors and parameter identification
Methods for specimen assessment:
- Creation of a diagnostic data base as an interactive process;
- Distributions, separability analyses, sample quality
- Production support by statistical observation of the
production process
Other information
Place, date, seminar fee and all other details by arrangement.
X
X
305
Type training and production coaching
Target group All those having to familiarise themselves with new, extended or upgraded equipment (e.g. type-specific training for new measuring systems), with converted machines or new procedures (process adaptation).
Other details
Subjects, scope, place, time, fee and other details by special arrangement.
Target group All those having to familiarise themselves with new, extended or upgraded equipment (e.g. type-specific training for new measuring systems), with converted machines or new procedures (process adaptation).
Other details
Subjects, scope, place, time, fee and other details by special arrangement.
X
X
306
Process consultation
Target group Machine operators, set-up personnel, foremen and maintenance staff of Schenck balancing machines.
Required qualifications Consulting and coaching for all those involved in the analysis and optimisation of balancing process steps within the framework of production, bearing in mind aspects of cost, quality and customer requirements.
Other details
Subjects, place, time, fee and all other details by special arrangement.
Target group Machine operators, set-up personnel, foremen and maintenance staff of Schenck balancing machines.
Required qualifications Consulting and coaching for all those involved in the analysis and optimisation of balancing process steps within the framework of production, bearing in mind aspects of cost, quality and customer requirements.
Other details
Subjects, place, time, fee and all other details by special arrangement.
X
X
307
Field balancing and more... SmartBalancer Location of seminar: Balancing centres or Other location (e.g. Your company)
Objective Balancing of rotors in situ, use of the instrument's functions.
Gaining an insight into application conditions, understanding fundamental relationships.
Providing the necessary knowledge for solving typical balancing problems.
Target group Operators, foremen, section leaders, design engineers and other staff members
needing an introduction into the "world of field balancing", and
wishing to obtain a sufficient level of expertise to discuss the subject competently.
Required qualifications General understanding of physical and engineering principles.
Type of seminar The course provides participants with the necessary knowledge and deals with practical examples of application.
Hands-on experience with Smart Balancer
Duration 1 day
Subjects
Fundamental concepts:
- Reasons for balancing
- Definition of unbalance, vibration, frequency
- Assembly of rotor components and eccentricity
- Centrifugal force
- Types of unbalance
Field balancing:
- in 1 plane
- in 2 planes
- Special features such as optimisation balancing
Tolerances
- Unbalance
- Overall vibrations
Smart Balancer options
- Frequency analysis
- Run-up and run-down curves
Field balancing and more... SmartBalancer Location of seminar: Balancing centres or Other location (e.g. Your company)
Objective Balancing of rotors in situ, use of the instrument's functions.
Gaining an insight into application conditions, understanding fundamental relationships.
Providing the necessary knowledge for solving typical balancing problems.
Target group Operators, foremen, section leaders, design engineers and other staff members
needing an introduction into the "world of field balancing", and
wishing to obtain a sufficient level of expertise to discuss the subject competently.
Required qualifications General understanding of physical and engineering principles.
Type of seminar The course provides participants with the necessary knowledge and deals with practical examples of application.
Hands-on experience with Smart Balancer
Duration 1 day
Subjects
Fundamental concepts:
- Reasons for balancing
- Definition of unbalance, vibration, frequency
- Assembly of rotor components and eccentricity
- Centrifugal force
- Types of unbalance
Field balancing:
- in 1 plane
- in 2 planes
- Special features such as optimisation balancing
Tolerances
- Unbalance
- Overall vibrations
Smart Balancer options
- Frequency analysis
- Run-up and run-down curves
Reference to DIN ISO 10816
X
X
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Info
Special events
On site
LocationDarmstadt
*Ind.
January
February
March
April
June
September
November
401
Regional presentations, seminars at hotels, centres...
Motivation is your state of know-how about the “world of balancing” or about special sections of balancing technology. Direct contact with our balancing specialists is given.
Topics, dates, prerequisites, duration etc. according to ongoing publications on our website
Regional presentations, seminars at hotels, centres...
Motivation is your state of know-how about the “world of balancing” or about special sections of balancing technology. Direct contact with our balancing specialists is given.
Topics, dates, prerequisites, duration etc. according to ongoing publications on our website
x
x
402
Customized Workshops
Motivation is your entry in new fields of business, successfully introduction of new products into the market, new developments, new designs, new procedures etc. improving the existing situation, identification of risks and estimation of their influence, discovery of yet unknown parameter. Evaluate how efficient the cooperation leads to progress. The profound basis enables you to opt for best possible decisions.
Already first clarifications will usually show up the importance and can make the situation transparent. Thereby the definition of issues becomes possible.
Awareness of chances and risks results in gain of your own know-how and opens the door to new prospects.
Topics, scope, location, time, fee and further details are individually defined.
Motivation is your entry in new fields of business, successfully introduction of new products into the market, new developments, new designs, new procedures etc. improving the existing situation, identification of risks and estimation of their influence, discovery of yet unknown parameter. Evaluate how efficient the cooperation leads to progress. The profound basis enables you to opt for best possible decisions.
Already first clarifications will usually show up the importance and can make the situation transparent. Thereby the definition of issues becomes possible.
Awareness of chances and risks results in gain of your own know-how and opens the door to new prospects.
Topics, scope, location, time, fee and further details are individually defined.
x
x
403
Open House, Conventions
Motivation is that your customers shall rank and value balancing. Also members of associations shall gain awareness. Upgrade your open house or event by hosting a specialist of Schenck RoTec as lecturer. Increase the trust of your customers in your competence by demonstrating cooperation with experts. Latest and proven balancing procedures can be illustrated profoundly by specialists whose daily work this is. I.e. new advantageous methods are easier found favourable, can boost the request and your business.
Topics, participants, prerequisites, duration etc. according to tasks.
Motivation is that your customers shall rank and value balancing. Also members of associations shall gain awareness. Upgrade your open house or event by hosting a specialist of Schenck RoTec as lecturer. Increase the trust of your customers in your competence by demonstrating cooperation with experts. Latest and proven balancing procedures can be illustrated profoundly by specialists whose daily work this is. I.e. new advantageous methods are easier found favourable, can boost the request and your business.
Topics, participants, prerequisites, duration etc. according to tasks.
x
x
Seminars held in Darmstadt start at 9:00 a.m.on the first day, and end at 4:00 p.m. on the last day.
Hotel reservation
We have a room contingent for the actual seminars at a hotel in Darmstadt.
It persists up to 17 working days before beginning of seminar.
We will send you more hotel-details after your seminar registration.
[Seminar numbers] are given in brackets [..]; language is identified by a letter: [..d] German, [..e] English
* Seminar date etc. to be individually agreed
** Seminar with customer-specific, confidential contents (patents, operating procedures, efficiency data, etc).
*** Seminar with application-specific contents, held by specific agreement.
